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When Should a Warehouse Use Pick to Light Systems?

When Should a Warehouse Use Pick to Light Systems?

May 23,2024
The modern warehouse faces an array of challenges, from managing an ever-increasing volume of inventory to ensuring that order fulfillment is both accurate and timely. To tackle these issues, many warehouses are turning to advanced technologies, and one such solution is the Pick to Light system. But when should a warehouse consider implementing this system? Here, we explore the key scenarios where Pick to Light can significantly enhance warehouse operations.
High Order Volume and Complexity
Warehouses that handle a high volume of orders with a large variety of SKUs (Stock Keeping Units) can benefit greatly from Pick to Light systems. These systems streamline the picking process by using illuminated displays to direct workers to the precise locations of items. This reduces the time spent searching for items and minimizes errors, which is particularly beneficial in complex environments where accuracy is paramount.
Seasonal or Promotional Peaks
During peak seasons or promotional events, the demand for efficient and rapid order fulfillment skyrockets. Pick to Light systems can help warehouses manage these surges by increasing picking speed and reducing the strain on workers. The visual guidance provided by these systems allows for quick training of temporary or seasonal staff, ensuring that productivity remains high even during busy periods.
warehouse picking
Labor Shortages and High Turnover
In warehouses experiencing labor shortages or high employee turnover, Pick to Light systems can be a game-changer. These systems are intuitive and easy to use, which means new employees can become proficient in a short amount of time. This reduces the dependency on highly experienced staff and allows for greater flexibility in workforce management.
Need for Enhanced Accuracy
Accuracy in order fulfillment is crucial to maintaining customer satisfaction and reducing returns. Pick to Light systems significantly enhance picking accuracy by clearly indicating the exact location and quantity of items to be picked. This visual confirmation helps to minimize human error, ensuring that the correct items are selected every time.
Lean and Just-In-Time Operations
For warehouses operating under lean or just-in-time (JIT) principles, efficiency and waste reduction are critical. Pick to Light systems support these methodologies by optimizing the picking process, reducing travel time within the warehouse, and ensuring that items are picked in the correct sequence. This helps to streamline operations and maintain a smooth workflow, aligning with lean and JIT objectives.
Integration with Warehouse Management Systems (WMS)
Warehouses that already utilize advanced Warehouse Management Systems (WMS) can seamlessly integrate Pick to Light systems to further enhance their operations. The integration allows for real-time updates and synchronization between the WMS and the picking process, providing greater visibility and control over inventory and order fulfillment.

Pick to Light systems are highly beneficial for warehouses dealing with high order volumes, seasonal peaks, labor challenges, accuracy requirements, lean operations, and advanced WMS integrations. By addressing these specific needs, Pick to Light systems can improve efficiency, accuracy, and overall productivity, making them a valuable investment for modern warehouses looking to stay competitive in a fast-paced market.
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